Quick Facts โ€” Mazda 6

Est. On UK Roads
120,000+
Years Made
2002โ€“2023
Common Engines
2.0 Skyactiv-G, 2.5 Skyactiv-G, 2.0 Skyactiv-D, 2.2 Skyactiv-D

6 Most Common Mazda 6 Problems

These are the faults most frequently seen on the Mazda 6 by UK garages โ€” ranked by how commonly they occur and what they cost to fix.

1
DPF Blockage (Skyactiv-D Diesel)
High Priority
Diesel Mazda 6s โ€” especially Tourers used as family cars โ€” develop DPF blockages on short runs. Very common at UK garages on cars primarily used for short journeys.
๐Ÿ’ท Typical repair cost: ยฃ100โ€“ยฃ1,500
2
Timing Chain Wear (2.0/2.5 MK2 Pre-Skyactiv)
High Priority
Pre-Skyactiv 2.0 and 2.5 petrol engines in older MK2 Mazda 6s can develop timing chain noise on higher mileage examples. A cold-start rattle indicates tensioner wear.
๐Ÿ’ท Typical repair cost: ยฃ500โ€“ยฃ1,800
3
EGR Valve Carbon Buildup (Skyactiv-D)
Watch
High-mileage Skyactiv-D Mazda 6s develop EGR carbon deposits causing rough running and EML.
๐Ÿ’ท Typical repair cost: ยฃ150โ€“ยฃ500
4
Rear Brake Caliper Seizure
Watch
Rear brake caliper seizure is reported on older Mazda 6 models โ€” particularly in high-salt areas. Causes uneven brake wear, pulling and judder.
๐Ÿ’ท Typical repair cost: ยฃ150โ€“ยฃ400 per side
5
Sunroof Drain Blockage (Panoramic Roof)
Watch
Panoramic sunroof drain blockages cause water ingress into the cabin on MK3 Mazda 6 models.
๐Ÿ’ท Typical repair cost: ยฃ50โ€“ยฃ300
6
Windscreen Wiper Motor Failure
Low Priority
Wiper motor failures are occasionally seen on older MK2 Mazda 6 models.
๐Ÿ’ท Typical repair cost: ยฃ80โ€“ยฃ250

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Mazda 6 โ€” MOT Tips

DPF warning is an automatic fail on diesel models. Check the 2.0/2.5 petrol for cold-start timing chain rattle on older MK2 cars. Inspect rear brake calipers for seizure โ€” seized calipers are a common MOT fail. Check all wiper functions โ€” both are MOT items.

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Mazda 6 Tyres

Most Mazda 6 models run 205/60 R16 or 215/55 R17 or 225/45 R18 or 225/40 R19 depending on trim level and year. Always check the placard inside the driver's door for the exact size for your vehicle.

Summary

The Mazda 6 is an outstanding used large family car โ€” better built than many rivals at its used price point. The Skyactiv-G petrol with a manual gearbox is the most reliable combination. Avoid the diesel for short-journey family use. The Tourer estate is particularly good value on the used market.

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